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In the first chapter the composition of cow’s milk and the nature of its
constituents have been considered, the most important tests for its
richness and purity have been described, and the ferments have been
mentioned which instigate changes for good or for bad, together with the
means at disposal for regulating their activity. To use these means
intelligently in handling milk and its products is the key to the
dairyman’s success.
We shall now briefly consider the various steps that are of importance
in modern dairy industry.
MILK SUPPLY
In the first place, the farmer must furnish pure, clean, unadulterated
milk, fresh from the cow and cooled immediately after milking. His cows
must be healthy.
=Bovine Tuberculosis.=—Many milk-cows, for the very reason that they
have been bred with the one purpose in view of turning all their food
into milk and wasting as little as possible in building up the body, are
more or less weak-chested and apt to suffer from tuberculosis. Unless
this disease is so far advanced as to affect the general health of the
cow, or it has spread to the milk organs, the udder and the teats, it is
not so dangerous as has heretofore been supposed. It is now held by the
great majority of physicians that bovine tuberculosis is hardly ever
transmitted to grown persons and seldom to children. Neither is it
hereditary. Nevertheless, wherever it is possible to have the herd
tested with tuberculin, segregating, if not killing, the animals which
show by reaction that they are somewhat tuberculous, it should be done.
Milk from such cows should always be pasteurized.
=Milk as a Disease Carrier.=—A greater danger lies in the fact that,
warm as it comes from the cow, milk is an ideal medium for human disease
germs to grow in, and may thus become a great conveyor of such germs.
For this reason it is of the greatest importance that the milkers are
healthy and clean, that the udders and teats be free from dirt, and the
milk pail covered as far as possible; the barn must be clean, and every
source of infection excluded. This fact also points to the advisability
of pasteurization. On page 23 a chart is shown, published by the Toronto
Board of Health and indicating the temperatures at which various germs
of disease are made harmless.
=Bacterial Count.=—The test for clean milk now mostly used is the
“Bacterial Count,” the number of bacteria—or rather colonies of
bacteria—found in a cubic centimeter of the milk. It would be better if
the nature or quality of the bacteria could be taken into consideration
as well as the quantity, but that being as yet impracticable, the next
best thing is to depend upon the number. Ordinary good milk often
contains hundreds of thousands of bacteria in a cubic centimeter, but
where the greatest cleanliness is observed the number may be less than
1,000.
=Certified Milk= is now sold in many cities which, according to varying
city ordinances, is guaranteed to have less than 10,000 or 20,000 or
30,000 bacteria, as the case may be.
[Illustration:
Counting the bacteria in a cubic centimeter of milk
]
The cost of producing certified milk places it beyond the reach of the
great majority of consumers. But such care and cleanliness as can be
observed by the farmer and the milkman without extra expense should be
insisted upon, and milk which nevertheless contains a large number of
bacteria can be made safe by pasteurization.
=The Sanitary Code.=—The regulation of the production and delivery of
milk in cities and towns as well as at creameries and cheese factories,
the “Sanitary Code” established by state and municipal health
authorities, has been very effective in improving the quality of the
supply. So enormous have been the improvements in caring for and
handling the products by the large establishments engaged in the
delivery of milk as to make the increase in cost seem trifling compared
with the great benefit to the public health secured by these agencies.
=New York State Milk Grading.=—The New York State Board of Health
prescribes a grading for milk offered for sale, the most important
features of which are as follows:
_Certified._—Must be produced under specially sanitary conditions
approved by a county medical commission.
_Grade A Raw._—Cows must be tuberculin tested and milk must not contain
over 60,000 bacteria per cubic centimeter.
_Grade A Pasteurized._—Cows must be subjected to physical examination
and milk must not contain more than 200,000 bacteria before, nor more
than 30,000 after pasteurization.
Other grades permitted under the rules, all subject to inspection and
approval of the authorities, are:
_Grade B Raw._
_Grade B Pasteurized._
_Grade C Raw._
_Grade C Pasteurized._
Deliveries must be made within a certain time after production or
pasteurization, barns and milk stations are inspected, and altogether
such safeguards are employed as to make the supply exceedingly safe and
reliable.
=City Delivery.=—In villages and small cities the milk supply is still
to a large extent in the hands of farmers who come to town early in the
morning peddling their milk, often at considerable waste of time for
horse and man. Or a number of peddlers go over the same route so that it
takes a dozen wagons to cover a town where three or four could do it.
As long as there was no efficient regulation as to price and quality
such waste was perhaps unavoidable, as competition on the part of the
producers and distributors was the only means of protection for the
consumers. But lately state and municipal control is being exercised to
such an extent as to largely eliminate the danger of poor milk and
exorbitant prices. Further development of organized delivery systems so
much to be desired for sanitary as well as for economical reasons, may
be looked for as soon as normal conditions return after the close of the
war. The delivery of milk is one of the things that in the interest of
public health must be under the strictest official control, and
_co-operation_ between farmers and consumers is the logical system for
elimination of unnecessary expenses of distribution and for prompt and
satisfactory service. Their interests are or should be identical and
both classes are hurt by inefficient and wasteful delivery.
In the large cities there has grown up an industry which largely
monopolizes the milk supply and which until lately was powerful enough
to dictate prices and conditions both for producers and consumers.
Several attempts have been made from time to time by farmers to combine
to regulate prices and dictate the terms to the middlemen. Such attempts
have, however, invariably failed as long as they were built on false
economic principles and prompted by selfish interests only. No farmers’
association can be strong enough to ignore the law of supply and demand,
and it is only quite recently that the _Dairymen’s League_ has succeeded
in influencing the market by taking into consideration the actual cost
of production of milk as worked out by the agricultural colleges, and
fixing the price on a scientific basis. There is one other element
entering into the causes on which the price to the consumers depends,
namely, _Transportation_, and while municipal boards of health are
looking after the sanitary conditions and prevention of adulteration,
State and Federal authorities are stepping in as moderators or
arbitrators to reconcile the interests of the _Producers_, the _Railroad
Companies_, the _Distributors_ and the _Consumers_. The next step in the
development will no doubt be towards full co-operation between producers
and consumers and, to a large extent, elimination of the “middlemen.”
It should not be forgotten, however, that while the much abused
middlemen in time past have been able to dictate terms and prices and
have often abused the privilege; they have at the same time used their
influence and power to improve the milk supply. As the supply of oil and
gasoline has been perfected and cheapened by the all-powerful Standard
Oil Co. as a monopoly crushing all competition, so the “Milk Trust” has
improved the distribution of milk and has built up the magnificent
sanitary plants in which milk is handled, pasteurized, bottled and
distributed in a way that might not have been possible without the
monopoly. It has served a good purpose, but has at the same time
acquired such power that official control has become necessary for the
protection of producers and consumers alike, and the time may be near
when these two classes will combine and take the matter into their own
hands so that the distribution may be done at actual cost.
[Illustration:
Milk station in the country where milk is received from the farmers to
be shipped to the city
]
=Milk Stations= are plants erected in dairy sections in the country
either by the city milk supply houses or by co-operating farmers, where
the milk is delivered and handled so as to make it ready for shipment to
the city. As in the creamery and the cheese factory, the milk is
carefully examined and, if it is not sweet and pure, it is rejected and
sent back to the farm. Any impure flavor remains in the cover for some
time and is easily detected by smelling of the cover as soon as it is
removed from the can.
A sample is taken and put aside for the Babcock test and perhaps another
for the Fermentation test. Each farmer’s milk is weighed in the _Weigh
Can_ and run through a cheese-cloth strainer. The further treatment
varies in different plants. The milk may simply be cooled by running it
over a cold water or brine cooler and placing it in shipping cans in the
refrigerator or in ice water until the milk-train comes along to pick up
the cans. Or it may be clarified by running it through a centrifugal
machine, the same as a separator, in which, however, cream and milk are
not separated, but impurities are thrown out by the centrifugal force
and deposited on the wall of the bowl, and the purified milk may then be
pasteurized and bottled before being shipped to the city.
[Illustration:
Receiving milk at the milk station
]
Arriving in the city in iced cars the milk is taken to one of the
elaborate plants in which it is pasteurized and bottled, if that has not
been done at the country station. The machinery used in these plants is
getting more and more perfect and expensive and leaves little to be
desired as to sanitary requirements and economy in handling.
Pasteurizers, bottling machines, bottle-washing machines, conveyors,
etc., are wonders of ingenuity, and one needs only to see one of these
modern plants to understand that in a large city milk can only be
handled to advantage in expensive establishments.
=Skim Milk= is one of the cheapest of foods and under proper regulations
its sale should not be prohibited. The reason why in times past skim
milk has been discredited and excluded from sale was that, as produced
by the old methods of raising the cream, before the advent of the
separator, it was always more or less old and sour before it was
available and certainly before it could be distributed to consumers.
Under such conditions it was hardly ever fit for human food. But when
produced by the separator and pasteurized and cooled immediately
after—within a few hours after milking, which is entirely feasible—it is
an excellent and nutritious food for adults and even for children over
two years of age. Ripened with a pure culture of lactic acid bacteria,
it makes a healthful, refreshing drink, like buttermilk. Only when it is
allowed to sour without proper care or control does skim milk, as whole
milk does, become unfit for food or drink. On a cold winter morning when
men are going to work (or perhaps are looking for work which they cannot
find), and children are on their way to school, often underfed, a
street-corner wagon or stand where boiling hot, fresh, sweet skim milk
might be distributed at a cent or two a glass would be a blessing in any
city.
[Illustration:
Pasteurizing and bottling milk in a Borden plant
]
CREAM
When new milk is left at rest the cream will rise to the top and after
12 to 24 hours a cream-line can be seen in the bottle. This cream-line
is sharper and more easily seen in raw milk than in pasteurized milk and
its absence is not always a sure sign of lack of richness or purity of
the milk. By cooling the milk thoroughly so that it will keep, almost
all the cream will be at the top in forty-eight hours and can be skimmed
off. The cream can be used for coffee or on cereals or fruits or
puddings; the skim milk left will still hold ½% or more of butter-fat
and can be used to drink or for cooking.
=The Separator.=—On the farm or in the creamery the cream is no longer
raised by gravity, that is, by letting the milk “set” either in shallow
pans on the kitchen shelf or in deep cans in ice water, but the fresh,
warm milk is run through the separator in a continuous stream.
[Illustration:
Early conception of the separator
]
It was noticed that the rising of the cream due to the difference in
specific gravity between the butter-fat and the milk-“serum” (the watery
solution of the other constituents) might be greatly hastened by
subjecting the milk to centrifugal force. This physical phenomenon was
taken advantage of in the first conception of the separator where it was
shown that if a pail of milk was whirled around like a stone in a sling
the heavier milk-serum would be thrown towards the bottom of the
separator pail with so much greater force than the lighter cream
(butter-fat mixed with a small part of the serum) that the separation
which would take 48 hours in the milk at rest, could be accomplished in
a few minutes when exposed to centrifugal force. From this early crude
attempt the continuous _bowl-separator_ was developed and still later a
number of divisions in the bowl were designed which increased the
capacity and efficiency of the machine wonderfully. The most successful
separator was designed by Dr. Gustaf De Laval of Sweden and the machines
bearing his name are used all over the world where butter is made. But
there are many other excellent separators on the market.
[Illustration:
Dr. Gustaf De Laval of Sweden, inventor of the separator bearing his
name
]
In the machine the milk is separated instantaneously by centrifugal
force and runs out through two tubes, one for cream and the other for
skim milk. A small modern hand machine will take care of from 200 to
1,000 lbs. of milk an hour, and power machines are built to separate
6,000 lbs. or more. By regulating the cream-outlet a heavier or lighter
cream can be produced.
[Illustration:
Hand separator
]
Suppose we are separating some milk containing 4% butter-fat. If ⅛ of
this milk is separated out as cream and contains all the butter-fat, the
cream will be eight times as rich in butter-fat as the original milk;
32% of the cream will be butter-fat. Such cream is called “32% cream.”
If we take ¼ as cream, we get a cream four times as rich as the milk, a
“16% cream.” So out of 100 lbs. of milk we can take 12½ lbs. (⅛) of 32%
cream, 25 lbs. (¼) of 16% cream, etc.
Although the skim milk is really valuable as a food, it is worth but
little commercially; the cream containing the butter-fat is the
expensive part of the milk, and we must be prepared to pay for the cream
all that the milk would have cost.
=Percentage of Butter-Fat.=—The “richness” of cream or milk and their
value depend upon the amount of butter-fat in them. So cream or milk is
often called “30% cream” or “20% cream” or “4% milk” according as 30% or
20% or 4% of the fluid is butter-fat; 30% cream is quite rich; ordinary
market cream varies between 18% and 40%, though it may fall below 18%,
or it may be sold as a very expensive article as high as 60%. Rich milk
may contain more than 6% of butter-fat and skim milk less than 0.1 of
one per cent. The average for good whole milk is between 3% and 4½%.
For a long time scientists and scientific dairymen were the only ones to
speak of milk and cream in terms of percentage of butter-fat. Now,
however, people are beginning to realize how valuable a part of the milk
the butter-fat is and are paying more attention to the actual percentage
of butter-fat in the cream or milk they use. So it is no longer unusual
to see a dairyman advertise cream of a certain percentage or to hear a
housewife ask for it specifically.
=Standardizing Cream.=—For ice cream or for preparing modified milk for
babies, it is often desirable to dilute rich cream to a certain lower
standard. The following simple steps can be taken to find out how much
milk to add for diluting:
1. From the test—fat-percentage—of the rich cream subtract the test
desired.
2. From the test desired subtract the test of the milk used for
diluting.
3. Divide the first difference by the second, and the result will be the
number of pints (or pounds) of milk to be added for each pint (or pound)
of the rich cream.
For instance, you may want to thin some 30% cream to 10% for making ice
cream. The milk to be added is skim milk. Then:
1. 30 - 10 = 20.
2. 10 - 0 = 10.
3. 20 divided by 10 = 2. So for each pint of rich cream you may add 2
pints of skim milk.
Or you may wish to thin the 30% cream with whole milk, which has 4%
butter-fat. Again:
1. 30 - 10 = 20.
2. 10 - 4 = 6.
3. 20 divided by 6 = 3⅓. So you may add 3⅓ pints of the whole milk to
each pint of the 30% cream and still have a 10% cream.
=Pasteurized Cream= does not look as rich as raw cream, and fresh, sweet
cream appears to be thinner than when it is 24 hours old and slightly
ripened. So it is well, when buying cream, not to judge by appearances.
Demand of the milkman that he furnish you cream of a certain percentage
of butter-fat and see to it that you get what you pay for. If you have
no Babcock tester the milk inspector will test the cream for you.
=Whipped Cream.=—For whipping, cream must be fairly rich, from 24% to
32%, and it must be cold. Fresh, sweet cream does not whip as readily as
that which has been kept for 12 or 24 hours in ice water. There is no
other secret connected with the process. Use a rich cream, suitably
cooled and aged, and with a good beater there can be no trouble in
getting a fine, stiff whipped cream. If the cream is too thin or too
warm it may not become stiff. Sometimes, when it is beaten too long, it
turns into butter and buttermilk.
[Illustration:
Installation in a Danish creamery.
From the separator at the right the cream runs through the continuous
pasteurizer which forces it up over the cooler whence it runs into
the cream-vat at the left.
(From Boggild—Maelkeribruget i Danmark)
]
=Emulsified Cream.=—One of the recent additions to the already elaborate
machinery used in the creamery, the milk supply or the ice cream
business, is the _Emulsifier._ To be sure, emulsifiers were used thirty
to forty years ago to mix animal and vegetable fats—oleomargarine oil,
lard and cottonseed oil—into skim milk for “Filled Cheese” or for
Butterine, but lately they are serving new purposes in the milk
industry. By forcing melted butter-fat or oil mixed with water or skim
milk through exceedingly small apertures under high pressure, or
otherwise breaking up the mixture, an emulsion can be formed in which
the fat globules are much finer even than those in natural milk or
cream, and separation can be prevented. The force used in these
emulsifiers may be produced by powerful pumps, or a steam jet, or
centrifugal force under high speed; whichever system is used the
machines answer the same purpose, to produce a permanent emulsion in
which the oil or fat will stay in suspension even after cooling. In some
milk supply plants and ice cream factories all the cream is emulsified
and the system has especially been applied since the advent of the milk
powder. It is now a not infrequent practice to run the new milk through
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