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nds was considered the better method as incurring less waste, both of butter and cheese. Such ideas, though entertained but a few years ago, are obsolete. Cutting curds is now universal, certainly
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s is caused by keeping the curd in the whey and stirring it, when the butter and cheese that escape are so diluted as not to be noticed. When the whey draining from the curd has a decided sour-mil
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y interest; to Diseases of Cattle and their Cure; The Manufacture of Butter and Cheese, and to all Improved Processes and Apparatus. The weekly edition every Tuesday contains the report of the L
we see one of these tin tubes ten or fifteen feet long. It is impossible
to keep such a thing clean. A peep into this, or shorter ones, will show
that they are not kept clean. Take as much pains as the hands may to
clean them with a swab on a long stick, they will soon get coated over
inside by the milk drying on; and, unless extra pains is taken, they
will be lined with a beautiful coating of green and gold! They are used
at night, and, unless the weather is very bad--and many pay no attention
to the weather--they are allowed to stand over night where used, ready
for the next morning. The milk and cream get dried on the inside
surface, and nobody has the time, if the disposition, to soak it off.
Further, tin conductors will get dents in them. The milk will collect
and dry in the angles made by these dents. How, in the name of common
sense, can any one get at them to clean them, in a tube ten or even four
feet long? It is an impossibility. The milk collects, from day to day,
until the conductor is full of foul ferments, through which all the milk
of the factory is run and tainted. It is no fault of the cheese-maker,
because he can't help it, if he employs a hand constantly on these
abominable tubes. He may use a swab with strong ley, or salt and water,
or both, and run hot water through the tubes till the patrons begin to
come with their milk, but the "damned spots" will not "out." Of course,
he will somewhat neutralize their active properties as ferments, but he
does not altogether get rid of them. The only way in which he can do it,
is to pitch the nasty things out of the window.
If conductors must be used--and their use seems to be a foregone
conclusion--let them be made in the form of open spouts. A foot or so
next to the head, is all the tube that is needed--and this should be
large enough to readily admit the hand for the purpose of washing. The
rest should be an open spout, which can be easily and speedily cleaned
and scalded. Many owners of factories, however, are too penurious to
spend a few dollars in order to get rid of this nuisance of long tin
conductors. They would rather lose--or, at least, run the risk of
losing--five hundred dollars on the sale of their cheese, than spend
five dollars for the purpose of avoiding this fruitful source of taint.
If the cheese is poor, the blame can be laid on the cheese-maker; or, if
the taint is too manifest in the vat of milk or curd, it can be charged
upon the carelessness of the patrons.
There is another source of trouble, which lies entirely with the
cheese-maker, or with the hands under him whom he trusts. This is the
strainer. In cool weather, perhaps there will be no difficulty, if the
strainer is properly washed, scalded and dried each morning after the
milk is all in. But in hot weather, especially if the atmosphere is damp
and steamy, if a strainer is left over night without rinsing, it is sure
to sour. Yet, the strainer, like the conductor, is often left at night
just as used, ready for the reception of the next morning's milk. Both
are likely to be sour. The milk in the vat is "old," especially next the
cream, which acts as an air-tight covering. Now, run hot milk through
the sour can, conductor and strainer, into this mess of changed milk,
and any one, with even but a modicum of brains, can see what is likely
to be the consequence. It will be a batch of sour, leaky cheese.
Where an agitator is used, the trouble of milk souring or tainting
beneath an air-tight covering of cream, is obviated. Washing cans,
conductors and strainers at night, gets rid of the difficulty from these
sources--that is, as far as the can and strainer are concerned, and
partially as regards the conductor. A thorough rinsing in cold water,
immediately after the last mess is run in, will be found to answer the
purpose. It is usually late, and there is no hot water for regular
washing and scalding. But a few moments' work will complete the rinsing
in cold water, and this will not be found a very hard task for even the
jaded hands of a cheese-factory. During all the hot weather, this should
be strictly attended to. It will pay in a double sense--it will prevent
sourness, and make the can, conductor and strainer easier to wash the
next day.
The old-fashioned thermometer is also a source of annoyance, if care is
not taken in cleaning it. It will fill up with ferments between the face
and back, in an astonishingly short space of time, during hot weather.
In short, there is no way of keeping it perfectly clean, except by
slipping the thermometer out of the back or case, and carefully washing
and scalding it--and in doing this, it is exceedingly liable to get
broken. We are therefore glad to notice the introduction of a new
thermometer for dairy purposes. It is simply constructed, plain, easy to
clean, and no more expensive than the common kind now in use. Those in
need of thermometers will find this style much better adapted to their
uses. The glass is fastened to a plain plate of metal, the two edges of
which are bent forward to give it the requisite stiffness.
Of course, agitators, dippers, rakes, &c., need to be carefully cleaned.
But we have before spoken of the importance of the most scrupulous
attention to cleanliness throughout, on the part of the cheese-maker as
well as of the patron. Cleanliness is an indispensable virtue in all
departments of dairying.
CHAPTER X.
COLOR.
One would hardly think of associating cheese-making with the fine arts;
yet, in what other light can we view the subject of color? It adds
nothing to the quality of the cheese, but rather detracts from it. It is
expensive and troublesome, and grows more so every year, as the demand
for annotto runs up the price and leads to adulteration. But as long as
we make cheese for a foreign market, we must adapt our goods to the
tastes of that market, whether they be physical or mental. Our home
market would, perhaps, not suffer from the omission of color; but the
English market demands, to a large extent, highly-colored cheese. The
Liverpool market will take a small quantity of pale cheese, but it does
not equal more than one-fifth of the demand of the English market. A few
factories, which sell exclusively to buyers who supply the Liverpool
demand for pale cheese, may safely omit the color; but all which depend
on the general market cannot safely do so. The London market specially
demands a high color, and it is no less exacting now than it has been
heretofore. The cry of buyers generally is, "Keep up the color!" The
exceptions to this are few, and are confined to those who have special
orders for pale cheese to supply the demand above indicated.
The English consumer acquired his taste for golden-hued cheese before
the American make found any considerable market abroad--indeed, before
we had much cheese to sell. The first object in coloring seems to have
been to give a rich butter color. In this way, cheese was made to
appear rich whether it really was so or not. But the shade has been
considerably intensified and the English eye is best pleased with the
color produced by the use of prime annotto, with which it has become
familiar. This may be a prejudice, but it is a comparatively harmless
one; and since our customer is willing to pay for it, there seems to be
no good reason why it should not be gratified. It is for our interest to
please the eye as well as the appetite of so large a buyer of our
products as England. She wants about four-fifths of her cheese highly
but nicely colored.
The complaint among buyers generally is, that color is too low. In reply
to suggestions about the fact, makers often say that they never used
more coloring, but it does not produce the desired effect. They have
paid a high price for what was supposed to be prime annotto, but it
proves to be extensively adulterated, and therefore weak. This is not
the complaint of all, but of many. Some have adopted the use of prepared
annotto, and find it cheaper and more satisfactory. When prime annotto
could readily be had, it was cheaper to buy the basket and prepare it
themselves. But now, one poor basket, during a season, imposes a loss
greater than the difference in price between the prepared and the
unprepared.
There is another evil about the use of poor annotto. It is not only
expensive and does not give the desired color, but what color it does
give fades out with age, and leaves the cheese with a cloudy, mottled
appearance, which is very offensive to the eye of our best customers.
Again, where poor annotto is bought in the basket and prepared at the
factory, it contains a large amount of sediment, and this sediment,
often containing deleterious substances, too frequently gets into the
cheese. The liquid is not properly settled and racked off. This affords
another argument in favor of buying prepared annotto, which, if properly
put up, is free from sediment.
Those who prefer to buy the basket annotto and prepare it themselves,
should buy only on the warrant of the dealer that it is what it is
recommended to be. The dealer should test a sample of his annotto,
before offering it for sale, and know precisely what he is selling.
Buyers by thus purchasing only of well-known dealers, who sell upon
honor, will discourage rascality. This is the only method we see for
keeping the spurious article out of market, and securing satisfactory
results in coloring.
We would suggest to those who prepare their own annotto, that they use
concentrated ley or potash. By doing so, they will secure just as good a
shade as they can by using ley from wood-ashes, and not only save the
trouble of bothering with a leach, but secure uniform strength. Two
leaches will seldom turn out ley of the same strength. Sometimes it will
be strong and satisfactory. But if you happen to get a lot of soft wood
ashes in your leach, the ley will be weak, imperfectly dissolve the
annotto, and materially injure the liquid.
In fact, it is difficult to get your coloring twice alike by the use of
a common leach. But with concentrated ley or potash, the same quantities
or proportions of materials, mixed in the same way, will produce the
same result. You can therefore keep your color even, and will not be
called upon to experiment and change your hand every time you prepare a
new batch of annotto. The difference in expense will be trifling, and
rather in favor of the use of potash, if time and trouble are counted of
any value.
The prepared annotto ought to be kept in a stone jar, as the ley
operates injuriously upon wood, and is liable to leave a tub in a leaky
condition as the liquid is used out and the tub dries. Where annotto is
purchased already prepared, of course it comes in vessels suitable to
keep it in; but when prepared at the factory, a receptacle has to be
provided, and nothing is better than stone or earthen-ware. In hot
weather, the liquid is liable to smell badly from the action of the heat
on it. A little salt stirred in will be found useful as a preventive
against this.
It is not necessary to discuss at length the question of the effect of
coloring on the quality of the cheese. The introduction of a strong
alkaline preparation cannot be without some effect; and when that
happens to be adulterated with some vile substance, the effect cannot be
otherwise than injurious. The annotto itself is generally conceded to be
harmless; and the ley is, at most, but a neutralizer of the lactic acid,
but the quantity is not sufficient, perhaps, to produce any perceptible
result. At all events, color is demanded; annotto, prepared with ley or
potash, is the accepted material; so we have only to color with annotto
to suit the taste of our customer.
We are assured that nicely colored cheese will bring from a cent to a
cent and a half a pound more than the same quality of cheese will bring
when pale. Buyers in some instances advise the making of pale cheese
because they have a special order for it; but they usually expect to get
it a little under the highest market quotations, and factorymen who
allow themselves to drop the color on the advice of an interested buyer,
because it is easy and costs nothing directly to do so, run the risk of
being caught and of losing a great deal more than they can save by
omitting the coloring. We never heard of a lot of cheese being condemned
because it was too nicely colored; but we frequently hear of complaints
and losses because cheese is too pale. The chances are at least four to
one in favor of high-colored cheese; and even the fifth chance is not
positively against color, though the other four are strongly against
_lack_ of color. He who wishes to have the widest range of markets, and
to command the best markets, must pay strict attention to color--not
only must he color, but color well and evenly.
We have an objection to color, for reasons satisfactory to ourselves;
and buyers can have no interest in inducing makers to color their
cheese, beyond the fact that it makes it more marketable--and in this,
patrons and factorymen have a much greater interest than dealers can
have. The market demands a rich, even color, and will not be satisfied
without it. We say, therefore, _as a matter of dollars and cents_--not
of taste, choice or convenience--_keep up the color_.
We will give two recipes for preparing annotto: 1. To five pounds of
prime annotto put five gallons of strong ley, made from wood ashes;
gradually heat up and dissolve the annotto, care being taken to not
scorch it on the bottom of the kettle. Of course thorough stirring is
essential. When the annotto is all dissolved, add five pounds of sal
soda and five gallons of soft water. Then gently boil the whole for
twenty or thirty minutes. This makes about ten gallons of prepared
coloring. If boiled away to less, add sufficient ley and soft water, in
equal quantities, to make that amount. Some omit the sal soda; but it is
generally believed that it not only adds strength to the preparation,
but improves the color by giving it more of a rich, buttery hue, instead
of a red. The whole, when sufficiently cooled to handle safely, should
be set in a tub, with a faucet two or three inches from the bottom, to
settle. When settled, it can be drawn off, and is ready for use.
2. Mix in the proportion of five quarts of water to half a pound of
concentrated ley, and one pound of prime annotto. First dissolve the ley
in the water, by heating and stirring, and then add the annotto, and
dissolve it. Boil gently for half an hour. Care, as with the other
preparation, should be taken not to burn it. Settle and rack off. Then
your liquid is ready for use.
The second recipe is the one most used, and is easiest to prepare, as it
avoids the labor, perplexity and risk of making the ley, which may not
always be of the desired strength, as the ashes may not be the same. But
if ashes are used, hot water is best to leech through them. A quart of
salt to ten gallons of preparation will improve its keeping qualities.
CHAPTER XI.
RENNET.
An indispensable requisite in making cheese is good rennet. Nothing else
will answer the purpose. Different substitutes have from time to time
been tried, but all have met with indifferent success, or absolutely
failed. Acids will produce coagulation, but they spoil the quality of
the cheese. It was once supposed that the gastric juice of the calve's
stomach was acid, and produced coagulation by souring. But it has been
demonstrated that good curd can be produced from sweet new milk, by the
use of rennet, without the development of acid in either the curd or the
whey. How or why the principle obtained by soaking the calve's stomach
produces coagulation has not yet been discovered. What the principle
_is_, is not even known. It appears to be contained in the gastric juice
secreted by the inner membranes of the stomach, and a small quantity of
rennet, stirred into a vat of milk, seems to coagulate it in the same
manner that milk taken into the calve's stomach is coagulated. We all
know the fact that by the use of rennet we can make cheese. Beyond this,
we have little knowledge; so far as we are aware, scientific men are
just as much in the dark as the cheese-maker.
As the stomach of the calf is bifold, we have seen the mistake
frequently made of saving the wrong one. But we presume patrons are
generally well informed on this point now, after so many years'
experience. Where the stomach is not entirely empty, the presence of
curd is a sure guide. Always save the stomach that contains the curd,
and no mistake will be made. If the stomach is empty, save the one that
has a smooth inside surface. The one that has a rough, honey-comb-like
inside surface is worthless for cheese-making, and should, of course, be
rejected.
There are three or four ways of preserving the rennet or stomach, for
future use. Only two, we believe, are generally practiced in America. In
all cases, the rennet is to be turned wrong side out, all its contents
being thrown away, and the inner surface carefully cleaned by picking
off all hairs and bits of grass, hay or other substance which the calf
may have taken into its stomach. But the rennet should never be washed,
and great care should be taken not to remove any of the inner membrane
of the rennet, as in this membrane resides all its strength. Washing
would rinse out the gastric juice, and weaken the rennet; and much
washing would render it nearly or quite worthless.
When properly cleaned, the rennet should be thoroughly rubbed with salt,
outside and in, turned the right side out, stretched on a crotched stick
or on a hoop, and hung up in a cool, dry place, to cure. In private
dairies, the farmer's wife, after salting the rennet, sometimes spreads
it on an earthen plate and sets it away to dry, frequently turning it on
the plate. Rennets dried in this way are nice, but it is too much work
to tend to them for a general adoption of this method of drying. Drying
on a stick or a hoop is the common way, and answers the purpose very
well. The only trouble is to find a place both dry and cool. It is
generally conceded, we believe, that heat injures the strength of the
rennet. Hence the importance of curing it in a cool place. Freezing is
thought by many to add to or develop the strength of the rennet. Be this
as it may, old rennets, that have hang up in the dry-house or some
other convenient place through the winter, will go much further in
cheese-making than new rennets.
Another method of preserving rennets is by packing them into salt. This
is quite common, and is practiced by some of our best factories. It is
less troublesome than drying them, and is a sure preventive against
moths, which are apt to get into dried rennets. By salting them down,
there is less trouble to find a cool place in which to keep them during
the summer. But care should be taken to use only the purest salt in
packing rennets. Salt not fit to salt curd with is not fit to pack
rennets in, for when the rennets are used, the salt will be in the
liquid and find its way into the mass of curd. Besides, pure salt is
much the better preservative, and will keep either meat or rennets
sweeter than impure salt.
Some think rennets preserved in this way are not as strong as those that
are dried. We do not quite see the philosophy of this, since by packing
in salt, none of the virtues of the rennet can escape by evaporation,
and must be retained either in the rennet or in the salt. It may be said
that the salt injures the strength of the rennet. If so, why does it not
prove equally injurious when the rennet is dried? In both methods of
preserving, salt is freely used--generally all that the rennet will
absorb. A batch of dried rennets may go farther than the same number
packed in salt, and _vice versa_; but this does not prove that the
_same_ rennets would not have equal virtues preserved by either method.
The German method of preserving rennets is by blowing them up like a
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