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bladder, and drying them. This is the way in which the Bavarian rennets,
which reach this country, are preserved. We believe no salt is used.
The method is simple, and if it answers the purpose equally well, we see
not why it may not be adopted in this country. We understand that the
Bavarian rennets give very good satisfaction. But, as we have never used
them, nor seen them used, we cannot speak from positive knowledge.
Veal rennets are generally supposed to be better than deacon rennets.
Certain it is that the stomach of a calf that never sucked the cow is
not worth much in cheese-making. It is both small and weak. It seems to
be necessary that the process of digestion should go on for a while, at
least, that all the functions of the animal may become active and a full
secretion of gastric juice take place. Some are of the opinion that the
rennet is best when the calf is from three to five days old, as at that
age it is not likely to have taken anything but milk into its stomach,
which is best prepared for digesting that kind of food, the first
process of which is coagulation. Veal calves are apt to get hold of
other food, and the stomach is therefore less exclusively adapted to a
milk diet. Hence, it is argued, if the veal rennet is better than the
deacon, the stomach of the cow or ox ought to be better than that of the
veal calf. Whatever may be the conclusion, we have, and shall probably
continue to have, both deacon and veal rennets, both kinds of which have
been found to work satisfactorily.
Much seems to depend on the condition of the calf when killed. If it
goes too long without food, the stomach gets inflamed and is not only
deprived of its strength, but is partially diseased, and, therefore,
unfit for cheese-making. This is the condition of most of the rennets
taken from calves killed in our larger cities, the calves going without
food sometimes two or three days. On the other hand, when the calf has a
full stomach, the juices seem to be absorbed in the food, and the rennet
is, therefore, weak. The best time for killing the calf appears to be
just after the stomach has emptied itself, when the appetite of the calf
begins to be sharp and the secretions of gastric juice are copious. This
will generally be found from twelve to eighteen hours after eating. If
fed at night, it may be killed any time the next forenoon.
CHAPTER XII.
PREPARING RENNET.
The process of preparing rennet for use is very simple, and so generally
understood that we need not more than give a few hints on the subject.
In putting rennets to soak, care should be taken not to allow any
tainted ones to get into the batch. When they are packed in salt, it is
not difficult to make a selection. If the poor rennet does not smell, it
will be pretty likely to be discolored and unhealthful looking, instead
of having a whitish, wholesome appearance. All rennets thus discolored
should be thrown away as worse than useless--as positively injurious. If
the rennets are dried, it may not be so easy to detect the poor ones
before putting them to soak. After soaking, their quality will be quite
apparent; but much of their injurious effect may be avoided by promptly
rejecting them without rubbing. It is generally, and we believe
correctly, understood that diseased or tainted rennets produce both
huffy and bad-keeping cheese, by the introduction of decayed animal
substances. It certainly cannot improve the quality of the cheese to mix
with it the broth of carrion.
Clear whey is the common and best liquid for soaking rennets. Water was
once and is now sometimes used, but it needs to be very soft and pure,
and is improved by boiling. We have never tried water, but it is
asserted by those who have used it for soaking rennets that a batch
prepared with it will not keep sweet as long as one prepared with whey,
but that boiling the water keeps it sweet longer than it will keep if
not boiled. We think the purer the whey the better, and therefore
prefer that which first separates from the curd after setting. Some are
not particular, and some prefer the salt whey that runs from the
presses. There is a saving of salt in this, but we think this liquid
cannot be as good to introduce into milk as that containing less cheesy
and buttery particles. Boiling the whey and skimming it, afterward
allowing it to cool and settle, that the sediment may also be excluded,
is said to be a great improvement, and we can easily believe this to be
true. It is not only free from impurities, but it forms a sharp acid
that acts readily upon the rennets and extracts more completely the
pepsin, gastric juice, or whatever it may be that coagulates the milk.
It is said that quite a saving in rennets can be effected by using
scalded whey for soaking them.
Twenty or twenty-five prime rennets put into a half barrel of whey will
make a good preparation. It can be made stronger, of course, by the
addition of more rennets, or pouring in a less amount of whey; but it is
questionable if the entire strength can be extracted by using a less
quantity of whey in proportion to the number of rennets. They need to be
rubbed at least three times, each time in a new batch of whey. The
second time the preparation will be found about as strong as the first.
The third rubbing and rinsing may be in fresh whey to be used for
soaking a new batch of rennets. We like to have two tubs or jars for
soaking the rennets, one for the first and the other for the second
rubbing, alternately. After rubbing the second time, put the rennets in
a sack made of strainer cloth, to keep them separate, and soak them with
the batch intended for the next second rubbing. In this way the strength
of the preparation from the batch may be kept equal to that from the
first. Rub the third time, and rinse in fresh whey, as before indicated,
when the strength will be found pretty completely extracted. If dried
rennets are used, it will be necessary to add salt to the whey when the
batch is put to soak. Every time new whey is added, more salt will be
required. Where the rennets are packed in salt there will usually be
salt enough for the first soaking adhering to them; if not, it may be
increased in quantity by a few handfuls of that loose in the barrel in
which they have been packed. As the rennets will float on the whey, they
should be thoroughly stirred up as often as night and morning, and a
little salt sprinkled over those left on the top.
We prefer stone jars, both for soaking rennets and to keep the prepared
rennet in, because they are so much more easily kept sweet than wooden
tubs can be. Of all things, we detest a stinking rennet tub or jar.
Frequent scalding, when emptied, is necessary. When the preparation is
kept in a tub, it will be advantageous to rub a little salt, each
morning, on the sides of the tub left exposed to the air, after setting
the milk, by the lowering of the liquid. By all means, do anything and
everything that may be necessary to keep the rennet tubs or jars from
stinking so badly that the stench will nearly suffocate one on
uncovering them. A sweet rennet tub is the evidence of important
qualities in a cheese-maker--care and cleanliness.
Of course, there are various ways of managing, as regards quantity,
convenience's sake, and so on, but we do not believe the principles
involved in the process of selecting and preparing rennets for use, as
we have given it, can be violated or neglected without loss in some
manner. The importance of properly-prepared rennet, and of keeping it
sweet and clean, cannot be too highly estimated. "Bad luck" in
cheese-making might not infrequently be traced to the rennet tub; while
"good luck" may be as often traced to the same source. Look out for your
rennets and take care of your rennet-tubs or jars. They may make or mar
your fortune.
CHAPTER XIII.
SETTING.
The temperature of 82° to 86° is generally considered the best for
setting--the former in hot and the latter in cold weather. This gives an
average of 84° for mild weather. Perhaps this point is as good as any
for setting. But it is worth bearing in mind that the milk will
coagulate sooner, after adding the rennet, at a high than at a low
temperature. The same milk will set quicker at 86° than at 82°, and at
the points in the vat where the heat is greatest, or the milk cools
least by radiation, the curd will become tough and difficult to cut,
while other parts of the mass will remain tender and cut easily. This
not only demonstrates the greater activity of the rennet at a higher
heat, but the importance of an even heat throughout, and of keeping it
from falling. Some throw a cloth over the vat, after the milk begins to
thicken and agitation is no longer necessary to keep the cream from
rising. This is a good practice, we believe, as it retards the reduction
of temperature by radiation, and keeps the heat more equalized. This
will secure a more uniform action of the rennet, and render the cutting
less difficult and less liable to cause waste.
When the rennet is once added and thoroughly incorporated with the milk,
we believe it would be better if the mass could have perfect rest until
the curd is ready to cut. We think the curd is more likely to be spongy
in consequence of the continued or frequent agitation kept up to prevent
the cream from rising. All know that a stir too much after the milk
begins to look thick, and roll heavily, prevents the formation of a
solid curd. It refuses to unite in one uniform mass, and remains in
small, separate particles. But, when the milk is all right, observation
will show that such a curd makes fine cheese, though there is great
waste from the fine particles floating off with the whey. And why will
it make fine cheese? Because it is in small particles, gets thoroughly
and evenly cooked, and the butter is equally distributed through it.
But the difficulty of preventing the cream from rising and forming a
cream-curd, that will float on the whey, if it does not waste, needs to
be overcome before we can allow the milk perfect rest after
incorporating the rennet. We are not aware of any method for
accomplishing this. Agitation of the surface, at least, seems necessary
to retain the cream; but if the surface only is agitated, manifestly the
cream will escape from the bottom of the mass and impoverish it while
enriching the top. A thorough stirring of the whole mass, therefore,
will keep the cream more equally distributed, and it will also secure a
greater uniformity of temperature. The cheese must be of evener texture
than if made of curd of different degrees of richness mixed together.
It is a question for debate as to whether the cream which rises on milk
is thoroughly incorporated with it by stirring. That butter is wasted in
making cheese, is a fact that cannot be denied. Some think that nearly
all the cream that rises on the vat during the night is floated off in
the whey. We cannot indorse this conclusion, although it is asserted
that where agitators are used, and the cream is thus prevented from
rising, there is a great saving of the butter. But one fact is worth a
thousand fictions in the practical affairs of life, whatever it be in
romance. Cream will mix with the milk by stirring, and go to enrich the
cheese, as is proved in the manufacture of the English Stilton cheese.
In the manufacture of this, the cream of the night's milk is taken off
and added to the morning's milk, which is worked up separately. The
cheese is greatly enriched thereby. How much the waste of butter is
increased, we are unable to say. We know from our own experience, that
skimming the night's milk, instead of stirring in the cream, makes a
marked difference in the yield and quality of the make.
The first thing in setting, when a vat of milk is raised to the proper
temperature, is to add the coloring. This is a strong alkaline
preparation, and must have a tendency to retard the development of the
lactic acid, if it does not combine with it in forming a neutral salt.
If no effect is perceptible, beyond the color it imparts, it is simply
because the quantity is so small. Probably the effect of the alkali in
the annotto is more than counteracted by the acid in the rennet.
Nothing as good as clear whey has been found for soaking rennets. Some
think the acid an advantage in the working of the milk, and others go so
far as to add, in cold weather, a quantity of sharp whey to the milk
along with that in the prepared rennet. This, of course, hastens the
development of acid throughout the mass. But we cannot say that we
approve of doing anything to change the milk, and thus sour the curd
before cooking. We prefer to have the milk as sweet as possible when
set, and to keep the curd sweet until it is cooked. Then we would
develop the acid in the whey. For this reason, if sour whey is to be
added, we should add it after the curd is cooked, for the purpose of
hastening the development of the lactic acid in the whey. This seems to
us to be the most rational course, from what our experience has taught
us. If fair experiment should demonstrate that we are in error as to
when and where the development of the acid should take place, we shall
be willing to yield the point.
The amount of prepared rennet that it is necessary to add to the milk,
depends upon its strength, which can be determined only by experiment.
Sufficient should be used to coagulate the milk in ten or fifteen
minutes, and render it fit to cut in thirty or forty minutes. If the
milk is "old," the same quantity of rennet will cause it to work sooner,
as it should. Some would add less rennet. We would not. The milk needs
to work faster, and the acid, although it coagulates the milk, will not
supply the place of the rennet. The rennet ought to be strong enough to
require not more than a quart to a thousand pounds of milk.
CHAPTER XIV.
CUTTING CURDS.
Cheese-making was once carried on without cutting the curd; and even
since the introduction of the factory system, there have been those who
denounced the idea of using a cutting instrument. Breaking up the curd
with the hands was considered the better method as incurring less waste,
both of butter and cheese. Such ideas, though entertained but a few
years ago, are obsolete. Cutting curds is now universal, certainly in
America. The only questions are as to the time, manner and extent of
cutting.
When should the curd be cut? Practically, there is little difference of
opinion on this question. Some may cut a little sooner or later than
others, and even the same person may not always be precise as to the
time of cutting. But all will agree that a curd should not be cut before
it is firm enough to break square and smooth over the finger without
whitening the whey; and they will also agree that it should be cut
before it gets tough enough to drive along ahead of the knife. We would
cut it as soon as it can be done without waste, while the curd is
tender; and we would do all the cutting at once. There is no sense in
running the knife through the curd one way, and then letting the curd
stand and toughen before cross-cutting and completing the operation. If
it is fit to partly cut, it is fit to wholly cut; and the sooner the
cutting is done with, the better. Time for the separation of the whey
can be given after the cutting is done, and before the heat is further
raised.
The cutting should be done as carefully as possible and as evenly as
possible. The fewer the motions, the better. If it could be done
instantaneously and uniformly, without agitation, it would be an
advantage. At the right time, we would like to have the entire vat of
curd instantaneously separated into pieces of uniform size. This is the
end to be aimed at. We are far from reaching it with present appliances.
We can only approximate it as nearly as possible. A knife, therefore,
with blades near together is preferable to one with blades farther
apart.
As to the extent of the cutting, there is more difference of opinion,
though the difference has much diminished since the mania for coarse
curds ran its course. A few yet cling to this exploded notion; but the
great majority choose a medium degree of fineness. It has been found
that the large pieces do not sufficiently cook, especially if the milk
is old enough to work quick. The consequence is an uneven texture, and a
deteriorated flavor. Sufficient whey remains in the centers of the large
lumps to ferment and give the cheese the smell of the whey-vat, if it
does not sour and cause the cheese to become leaky and dry. Possibly, if
the weather be favorable for curing, the whey may collect in pungent
drops throughout the cheese, showing themselves when cut somewhat as
they do in the Limburger. Such cheese, we think, is likely to ultimately
approximate the Limburger in both odor and flavor. It will please some
tastes, but will not answer for the best markets.
Medium curds are now the rule. As cheese-makers have approximated fine
curds, they have improved the quality of their cheese. We believe still
finer cutting will prove a further advantage. We will give our reasons
for thinking so, and will add that our experience, as far as it goes,
corroborates the idea. It secures a more uniform action of the heat and
separation of the whey, and therefore an evener texture and better
flavor, with correspondingly improved keeping qualities.
What is the object and advantage of cutting at all? Why not let the curd
remain in one unbroken mass? We cut the curd for the purpose of
facilitating the separation of the fluids from the solids by the
combined action of the rennet and heat. Is it not desirable that this
action should be uniform on every particle of curd? We think this
question will be generally answered in the affirmative. If so, then it
must be conceded that the finer the curd is cut the more nearly the
desired result will be attained. If it could be separated particle from
particle, without waste, would not the action of the heat and rennet be
more perfect still? When in lumps, the externals of them must
necessarily be cooked more than the centers, and the evil of
over-cooking--if there is such an evil with a blood heat temperature--is
illy counteracted by the mixture of curd cooked to different
degrees--some overdone and some underdone. It should all be cooked
alike, to whatever degree the cooking may be carried. This will secure
uniformity of texture and quality, and also clean flavor, if the cooking
is complete.
But, of course, in cutting a curd fine there is danger of waste--waste
of curd, but not necessarily waste of butter, unless the curd is sour.
Then it is impossible to avoid waste of butter by any process that we
are aware of--and with a sour curd there is all the more necessity for
cutting fine and cooking rapidly and thoroughly. With proper care, the
evil of sour milk can be avoided. With good sweet milk and proper
management, there is very little danger of waste of any kind, cut as
fine as we can with the common knife.
We would cut so that the pieces when cooked should not be larger than
kernels of corn; and though many object to it, we should not, if the
pieces were as small as buckwheat--and as regular in size. We would not
use a knife with the blades more than a quarter of an inch apart. Though
we have never used a knife for cutting horizontally, the idea commends
itself to our judgment. We would carefully cut first with the horizontal
knife, leaving the thin slabs of curd lying one upon the other. Then,
without waiting for the whey to rise or the curd to sink, we would use
the perpendicular blades lengthwise of the vat, reducing the slabs to
long square strips, and follow this with the cross-cutting until the
pieces were at least as small as beechnuts. After this, the curd may be
allowed to stand a few minutes, for the whey to separate, before
starting the heat--provided the milk is sweet enough to permit of delay.
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