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proper temperature can be kept up. If steam is used, perhaps a small jet can be kept pouring into the space around the vat. But in all these cases, the danger is that too high a temp
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0°, or, when the cheese-tub is double-bottomed, by introducing a jet of steam, or allowing the hot water to circulate. The quantity of milk in the cheese-tub being one
But if the milk should give any indication of being old, we would begin
at once to gradually raise the heat; if quite old and changed, we would
crowd the heat as fast as practicable.
To sum up in brief, we would cut a curd and complete the cutting as soon
as it can be done without waste; we would cut it as expeditiously as
possible and with as few motions; we would cut it as fine as care
against waste would warrant; we would raise the heat as gradually and
evenly as circumstances would permit; we would cook as thoroughly and as
evenly as possible; we would keep up the heat until the curd is done; we
would then let the acid develop in the whey until it is plainly changed;
we would dip as warm as convenient, drain and salt, cool to at least
80°, and then put to press. With good milk, good rennet and a good
place to cure the cheese in, we should expect in this way to turn out a
tip-top article.
CHAPTER XV.
HEAT.
One of the most important elements in cheese-making is heat; but we do
not believe the importance of its proper regulation is sufficiently
understood by our cheese-makers. We are aware that cheese can be made
without the use of artificial heat. It is not such an article, however,
as would meet with a ready sale, or be likely to increase the
consumptive demand for cheese. A good-keeping, mild and nutty-flavored
cheese cannot readily be produced, if at all, with a temperature lower
than 96°; nor can a rich, buttery article be made with a temperature
over 102°. We consider 6° the widest allowable range of heat, and think
98° to 100°, or full blood-heat, the best temperature.
Evenness and steadiness of temperature are two important points. That
apparatus is best which heats the milk throughout the vat the most
evenly--leaves it the freest from hot places and cold places, at the
sides, ends, or on the bottom. A perfect apparatus would raise the
temperature of every particle of milk at the same time and at the same
rate; and retain this perfectly even heat at the desired point until the
cooking is completed.
The difficulty, with most or all heating apparatus, is to raise the heat
of the entire mass to the required temperature, without submitting some
particles to a greater degree of heat than is necessary, or heating them
in advance of the rest, to be stirred in and partially cooled again.
We believe that an even cook or scald is of the utmost importance, and
that everything that can be should be done to secure that end. If
thoroughly accomplished, with sweet milk to begin with, we have no fears
as to the richness, fine flavor and good keeping qualities of the
cheese. There is no other thing, in our opinion, which will go so far
toward securing these three desirable qualities.
Another thing, as before indicated, we consider of great importance in
securing a thorough cooking and proper separation of the whey from the
curd. We refer to steadiness of temperature. It seems to us a great
mistake, when the temperature is once up, to not keep it there, without
rising or lowering. It seems a misapplication of terms to speak of
cooking or scalding at a temperature of 98 or 100 degrees; yet, we all
know that blood-heat is all that is required for cheese-making. This
heat seems necessary. Perhaps it is because nature designed the gastric
juice from the rennet to operate at the temperature. It is a well
established fact that digestion will not go on when the temperature of
the stomach is below that of blood-heat. We presume a much higher
temperature is equally detrimental. This may account for the fact that
blood-heat is the best for cheese-making, as at that temperature the
rennet is most active. Be this as it may, we are satisfied that the
process is retarded and the curd deteriorated by allowing the
temperature to fall during the time it is in the scald. Instead of
cooking, and condensing, as it should, in order to expel the whey, it is
only soaking and souring. The moment the acid is sufficiently developed,
though the curd be yet soft and raw, the whey is drawn, the curd is
further cooled and soaked, and then dipped, drained, salted and put to
press. A leaky cheese is the result. If the weather is cool and bad for
curing, a sour cheese follows. But whatever the weather may be, we doubt
if a leaky cheese ever yet turned out all right in flavor and quality.
It can never have that nutty, new-milk flavor which belongs to cheese
properly cooked. We presume there are those who will differ with us in
opinion, but we should demand the positive evidence of at least four
senses before believing we are wrong.
We say, therefore, raise your temperature gradually and evenly, to full
blood-heat, and there retain it until your curd is ready to dip. Then we
believe it would be an advantage to dip and drain, without cooling more
than what cannot be avoided, and salt warm. But of salting, we will
speak more at length some other time. We are now discussing the question
of heat. Let us give a little every-day illustration. Suppose the
housewife were to put her potatoes for dinner in a kettle of water, run
the heat up to 212°, and then allow it to cool by radiation until the
potatoes are done. What kind of a dish would they make? Or, after she
had cooked her potatoes, suppose she should let them stand and soak
until they are cool enough to handle without danger of burning or
scalding any one. Who would want to eat the watery things? The truth is,
212° is the proper temperature for boiling potatoes, and the sooner and
hotter you can get them out of the water, the better. So, in our
opinion, blood-heat, or 98° to 100°, is the proper temperature for
cooking cheese curd, and that after the curd is done, the sooner and
warmer it is dipped, the better for the curd--the sweeter,
richer-flavored and better grained (not pasty, but more of the
consistency of hard, well-made butter, which shows the batter globules
whole) will be the cheese, and its keeping qualities will be
correspondingly improved. It may be a little more work to cool the curd
in the air, and harder keeping it from packing; but if dipped warm, the
whey will the sooner drain off, and the salt can be the sooner thrown
on, when it will penetrate quicker, season the mass more evenly, and
form a coating to the particles of curd, which will keep them from
packing together.
But whether the curd is cooled before dipping or not, we maintain that
it is a great advantage to keep the temperature up to blood-heat during
the entire process after the heat is once raised. With self-heating
apparatus, this can be done by keeping a very little fire going--just
enough to supply the loss of heat from radiation. Where the heating is
done by running warm water around the milk-vat, a current of the proper
temperature can be kept up. If steam is used, perhaps a small jet can be
kept pouring into the space around the vat. But in all these cases, the
danger is that too high a temperature will have to be kept up at the
point of applying the heat, in order to prevent the temperature of the
whole mass from falling. This is a decided objection, and necessitates a
great deal of stirring, which is only a palliative of and not a remedy
for the evil.
Of course we write with reference to the management of heat with milk
that is sweet and in proper condition for cheese-making. Where it is
"old," or tainted, to begin with, it is necessary to hurry the heat, and
every operation connected with the process of making it up. A higher
temperature and less time will be found to produce a very similar effect
to a lower temperature and more time. But, in all cases, an even, steady
heat should be aimed at and maintained to the end.
We never could quite understand the philosophy of cooking less in the
spring and fall than in the summer. The idea that it makes the cheese
more buttery to dip the curd raw, seems to us very absurd. If there is
any time when a curd needs to be thoroughly cooked, it is when the
weather is cool and unfavorable for curing. If the whey is not properly
expelled by the action of heat, it has got to either dry out or leak
out, or both. If there is too much left in the curd to dry out, long
before it can leak out, your cheese will be sour, with a puckered face,
and sundry ugly cracks. Even when the cheese does not absolutely drip,
if the curd is dipped while underdone, it will sour, the face will have
a corrugated appearance, and the cheese will "try" crumbly and sour. The
color will also be paler than in those that are properly cooked, the
general look will be clammy, and no rind will form that will be
satisfactory. Even when well-cooked and well-made, if a cheese does not
have sufficient warmth, it will sour on the ranges and spoil; and it
stands to reason that cheese made from a curd insufficiently cooked must
work a great deal worse under unfavorable conditions for curing. Our
experience is, that a curd needs more cooking in the spring and fall
than will answer in hot, dry weather. If we must have a curd dipped soft
at any season of the year, we say let it be at that season when the
weather is best for drying and curing. A cheese that would become
worthless on the ranges in cold, wet weather, may turn out pretty fair
in "dog days." But we do not believe in undercooking at any time. Food,
of all kinds, needs as much cooking one season of the year as another.
It is quite likely, however, that a degree or two lower heat will answer
in cool weather, for the reason that milk keeps better then, and the
curd remains longer in the scald before taking on acid. In this case, we
have a lower heat for a longer time, which will produce the same result
as a higher heat for a shorter time. But in both cases the curd ought to
be cooked the same. Whatever degree of heat is decided upon, let it be
kept up, steady and uniform throughout the mass, and at all seasons of
the year let the curd be cooked done. This is specially important when
the conditions for curing are unfavorable. You must do, then, in the vat
part of the work which can be done on the ranges when the weather is
favorable.
CHAPTER XVI.
ACID.
Another important agent in cheese-making is acid. This you are pretty
sure to have, at some stage of the process, and the chief question seems
to be as to _when_ you will have it. It is said that milk fresh from the
cow manifests the presence of lactic acid. The quantity is very slight,
however, and under favorable circumstances the development is slow.
Where milk is properly cooled immediately after being taken from the
cow, and the factoryman has good facilities for keeping it cool, it will
be found, when the time comes to begin the process of working up, what
is called "sweet." It will not taste as fresh and clean as when first
cooled after milking; but no acid will be perceptible to either taste or
smell--not even enough to make it what is termed "old."
Some think age makes the milk all the better for cheese-making, and we
believe it is generally understood that milk fresh from the cow does not
work quite satisfactorily. However, we place no great stress on this
opinion. Old milk will work quicker than new milk; the acid will develop
sooner to the point desired by the cheese-maker, and this saving of time
doubtless has something to do with the decision in favor of age in milk
for the purpose of cheese-making.
Our impression is, that milk cannot be too sweet when the rennet is
added, and that if sufficient time is taken to develop the acid in the
whey before dipping, the fresh milk will be found to turn out the
finest-flavored and best-keeping cheese. The acid is not wanted in the
_curd_, but in the _whey_. If the milk is sour, to begin with, or quite
advanced toward sourness, the lactic acid must pervade every particle of
the whole mass. Now, it strikes us that the correct idea is to expel the
whey from the curd, as far as possible, before the acid makes its
appearance, and let the acid develop in the whey afterward, so as to
furnish a sort of pickle. The acid will develop sharply at some stage in
the process; and, as we have before said, the question to be decided
seems to be as to what point it is best to have it develop at.
We say, with the light we at present have before us, we think the acid
should never be allowed to develop much before the curd is cooked and
the whey is properly expelled; then let the whey take on acid to quite a
perceptible degree before dipping the curd. We doubt if it makes much
difference whether the acidulation takes place while the curd is
floating in the whey, or after the whey is drawn off and while the curd
stands and drains. There is rather more convenience in handling to leave
the whey on and stir the curd sufficiently to keep it from packing; but
the "cheddar" cheese, which is generally considered the best of any, is
made by stacking the curd, after cooking, and allowing the whey that
clings to it to take on acid. But where the milk is all right, to begin
with, and the curd is properly managed and cooked, we doubt if it makes
any material difference which process is adopted for allowing the acid
to develop. With such a curd, there is little danger of its being
injured by the acid, as any one can demonstrate by allowing curd to
stand unpressed over night, as is often done with small remnants, when
the pieces will be found covered with an almost vinegar-sour acid. Grind
this curd and put it to press, and there will be no signs of sour
cheese.
The development of the acid is absolutely necessary to secure good
keeping qualities and a mild, clean flavor. Dip a curd before the whey
has become perceptibly acid, or is on the verge of "changing," and we
think that a rank, bitter flavor will be sure to follow. The absence of
sufficient lactic acid leaves the albumen in a condition likely to
decompose, while the butyric acid develops itself, as in rancid butter,
and the two combine to make a very unpalatable flavor to one nice about
the taste of his cheese. Some prefer strong cheese. To such, the nearer
the flavor approaches that of smoked herring and tobacco, the greater
the gustatory gratification.
The principal difficulty in working up sour milk is to get sufficient
action of the rennet and heat on the curd to properly condense it and
expel the whey. It is a mistake, therefore, to dip a curd soft because
it is sour. Run your heat up to 104° or even 106°, as soon as possible,
and keep it there until your curd is cooked. It is sour, and nothing but
cooking will save it, if anything will. The whey must and will come out.
If you do not expel it from the particles of curd in the vat, you will
not be able to press it out sufficiently to keep it from working and
leaking out while the cheese stands on the ranges.
If anything will prevent sour milk from making leaky cheese, it is
thorough cooking. This process you should hurry up as much as
possible--always having an eye to keeping the heat even, and preventing
waste of butter. The acid, acting on the butter globules, makes their
coatings tender. Therefore, handle the curd as carefully as possible,
cool well before putting to press, and press gently, increasing the
pressure gradually. But, if you have succeeded in getting your curd
properly cooked, you have done one of the best things possible to
retain the butter. If, when you put the curd to press, you find you have
more than the usual bulk of curd, filling the hoops fuller and refusing
to yield readily to the pressure of the screw--as is generally the case
with sour milk, as managed in most factories--you may know that you have
not done your work thoroughly, and therefore look out for leaky, sour,
poor cheese. On the other hand, if you have condensed the curd to the
usual bulk, so that it works well under the screw, you may hope for a
fair cheese, that may pass muster when the buyer comes along.
We often hear the remark, when anything is said about developing the
acid, "No sour cheese for me; I prefer to dip my curd sweet." People who
talk in this way either make bitter, bad-flavored cheese, or else get on
more acid than they are aware of, in consequence of having dull taste
and smell. They judge by the _appearance_ and _feel_ of the curd when it
is in condition to dip, and may succeed in hitting the right point. In
hot weather, it is hardly possible not to develop the acid sufficiently.
But if they really dip the curd sweet, we do not believe it possible
that their cheese can be up to the standard demanded by the best
markets, though they may succeed in getting a fair price for it. Not all
buyers are really good judges, and fewer still know what the matter is
with a cheese that is imperfectly made. They know, perhaps, that there
is something wrong about it; but what, they are unable to say. Further,
we believe the average price of American cheese lower than it should be,
in consequence of so little really prime cheese, and of the large amount
of second-rate; and that, as yet, our buyers are not sufficiently
discriminating in their purchases and prices, though they are yearly
growing more so. Both buyers and cheese-makers need more experience and
a better understanding of what is requisite in the manufacture of a
prime article.
CHAPTER XVII.
DIPPING CURDS.
There is nothing so difficult in cheese-making as to determine the exact
point when a curd ought to be taken out of the vat and salted. A slight
variation either way from this point makes an uneven lot of cheese, and
much variation spoils the batch, so that it will not pass for "prime."
Every cheese-maker has felt the want of some test whereby the exact
point, when a curd is sufficiently "done" to dip, can be determined with
certainty. Neither the sense of smell, the sense of taste, nor the sense
of touch is infallible. The evidence of this fact can be seen in any
factory during the season of cheese-making. A simple test of acidity,
which is claimed to be conclusive, is the application of a hot iron to a
lump of curd. The iron wants to be searing hot--not red hot, but hot
enough to toast cheese. Take up a small handful of curd, squeeze the
whey out of it, and touch the hot iron to it, holding it there for a
moment, or until it adheres and begins to melt or toast the cheese. Then
pull the iron gently away from the curd. If the curd is raw and sweet,
it will break short off from the iron and appear crumbly. If slightly
acid, it will slightly pull out in threads, but not very long ones. As
the acid develops, the stringiness increases. At a certain point, the
curd will cling to the iron and pull out in numerous fine threads an
inch or two long. Beyond this point, the threads grow longer but fewer,
until there will be only one, which will draw out a foot or so, and then
break, recoiling somewhat like India-rubber. Indeed, the curd grows
tougher and more stringy from the time it begins to take on acid
perceptibly, until it finally ends in stringing indefinitely, like wax,
having passed the point of breaking and flying back. The successive
stages of development are gradual, but very marked, and cannot fail to
be recognized after a few experiments.
Thus having obtained a means of telling the degree of acid developed, it
only remains to be decided at what point to dip the curd. It is claimed
that the proper one is where the threads are the finest and most
numerous. Beyond this point, the threads diminish in number but increase
in length, which is an indication of too much acid. It is asserted that
the hot iron test is uniform and reliable, besides being easy of
application. Cheese-makers can make their own experiments, and we advise
them to try the hot iron to their own satisfaction. If it should prove
as conclusive as good judges think it will, it will be of immense value
to our dairymen.
This test reminds us of the test used by maple-sugar makers to determine
when the batch has reached the point where it will "grain" and "cake"
well. They make a small bow of a twig, dip it into the sugar, which
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